Top Commercial Roofing Types for Manufacturing Explored

Manufacturing buildings demand specialized roofing systems to withstand harsh conditions. Flat or low-slope roofs dominate the manufacturing sector for practical reasons. However, choosing the right commercial roofing types for manufacturing is important. 

Factors like harsh chemicals, temperature extremes, and heavy equipment create challenges not faced by residential roofs. The wrong material will lead to leaks, energy loss, and premature failure, harming your operations. 

Identifying the demands on your manufacturing facility's roof is the first step in selecting the best protection for your investment. We’re here to help you do that.

Manufacturing Environments That Damage Roofs

Manufacturing facilities pose challenges for roofing systems due to several factors:

Chemical Exposure

Manufacturing processes often use or generate aggressive chemicals. These chemicals break down roofing material over time, leading to leaks, premature aging, and structural weakness.

Extreme Temperatures

Manufacturing environments often experience internal heat gain. This heat adds to external temperature fluctuations, especially in diverse climate zones. Constant expansion and contraction stress the roof, causing wear and tear.

Heavy Equipment Loads

Manufacturing roofs often support equipment like HVAC units and ventilation systems. These concentrated loads strain the roof deck and underlying supports.

Increased Foot Traffic

Maintenance, inspections, and repairs require technicians to access the roof. This foot traffic increases the risk of punctures, tears, and membrane damage.

The Best Commercial Roofing Systems for Manufacturing

Selecting the right commercial roofing system for a manufacturing facility requires careful consideration. The harsh environment created by manufacturing processes demands a roof that is not only durable but also resistant to specific challenges. Here's a breakdown of the top options and their advantages in this demanding setting:

1. EPDM Roofing

EPDM, or ethylene propylene diene terpolymer, is a popular choice for manufacturing roofs due to its impressive durability. This rubber-based material resists tears, punctures, and chemical exposure. This toughness translates to a longer lifespan. 

Additionally, EPDM offers an advantage with repairability. Simple patching techniques address minor damage, maintaining the roof's integrity. Finally, EPDM strikes a good balance between upfront costs and long-term value, making it a cost-effective option.

2. TPO Roofing

TPO, or thermoplastic polyolefin, offers a combination of energy efficiency and chemical resistance. Its light-colored surface reflects heat, lowering cooling costs in warm climates. This translates to energy savings and reduced environmental impact.  

Furthermore, TPO demonstrates excellent resistance to many airborne chemicals. TPO's installation versatility is another benefit. It can be used on both new construction projects and as a re-roofing material.

3. PVC Roofing

For manufacturing facilities requiring exceptional strength and weather resistance, PVC roofing stands out.  PVC, or polyvinyl chloride, boasts superior toughness, offering unmatched resistance to punctures and tears. This minimizes damage from heavy foot traffic or equipment movement.  

Additionally, PVC excels in harsh weather conditions. It can withstand temperature extremes, hailstorms, and high wind events. PVC's long lifespan is another advantage. As one of the most durable flat roof systems available, it maximizes your investment by offering decades of reliable service with proper maintenance.

4. SBS Modified Bitumen Roofing

SBS-modified bitumen roofing offers a unique solution for manufacturing facilities located in regions with severe cold winters. The SBS, or styrene-butadiene-styrene, component in this roofing system maintains flexibility even in freezing temperatures. This flexibility prevents cracking during winter months, ensuring optimal protection.  

Beyond cold weather performance, SBS-modified bitumen provides robust waterproofing. The multiple layers in this roofing system create a strong barrier against leaks.  

Finally, SBS-modified bitumen offers various installation options, including hot mop, torch-down, and self-adhering methods. This allows for a customized installation approach.

5. Metal Roofing

Metal roofing provides a compelling combination of durability and design flexibility for manufacturing facilities. With proper maintenance, metal roofs can last for over 50 years, offering exceptional long-term protection.   

Metal roofs also offer a degree of design customization with standing seam and screw-down panels in various colors and profiles. However, it's important to consider potential drawbacks when evaluating metal roofing. Metal roofs can be noisy, and some chemicals can cause corrosion over time.

Services You Need for Manufacturing Roofs

Selecting the right roofing material is only the first step in protecting your manufacturing facility.  Ongoing care and proactive measures are important for maximizing your roof's lifespan and preventing damage. Consider these services to support the longevity of your manufacturing roof:

Regular Inspections

Trained professionals detect small issues like blisters, cracks, or loose seams. These minor problems can be swiftly addressed, preventing large-scale damage that disrupts your operations and compromises your investment.

Preventive Maintenance

This service includes cleaning debris, reinforcing seams, and addressing wear points. Regular preventive maintenance extends the life of your roof and reduces emergency repairs.

Flat Roof Leak Repair

Despite the best materials and care, leaks can occur. Swift repairs are especially critical in manufacturing facilities. Addressing leaks immediately minimizes damage to products, equipment, and the building structure.

Metal Roof Repair

Metal roofs require specialized care. Restoring dents, sealing fastener problems, and applying protective coatings prevent rust and maintain ongoing performance.

Roof Replacement

Eventually, even the best-maintained roof reaches the end of its service life. When repairs become no longer cost-effective, the right new system and installation keep your roof durable for a long time.

Why Choose Murray Custom Homes for Your Business's Roof

Protecting your business means choosing a roofing contractor you can trust. Murray Custom Homes can deliver the services you need. We have certified technicians who provide top-quality installations and repairs, maximizing the lifespan of your roof and protecting your investment. When leaks or problems happen, our local team responds fast, getting your business back on track. 

Moreover, we know that safety is important in a work environment. That's why we prioritize safe work practices and follow all protocols at your facility. Choose Murray Custom Homes for a roof that protects your business and supports your success.